Light makes nano copper transform into a super catalyst

As long as you use white light, even your old rusty 28-inch bike can look brand new. Sounds like something from a sci-fi movie, right? But scientists at the University of Michigan have made a real breakthrough. They discovered that light can actually reverse the oxidation of nano-sized copper particles. This discovery could revolutionize the production of an important chemical called propylene oxide, making it more eco-friendly and efficient. “We’ve uncovered a new physical phenomenon with great potential,” said Suljo Linic, an assistant professor of chemical engineering at the university. Their findings were recently published in the journal *Science*. Nano-copper has a unique ability to remove oxygen atoms, making it a key player in the reaction between oxygen and propylene to produce propylene oxide. This chemical is essential for manufacturing plastics, cosmetics, antifreeze, paint, and insulating foam. In the U.S. alone, over 2.4 million tons of propylene oxide are used annually, worth nearly $5 billion. However, the current production process is complicated and generates a lot of waste. For every ton of propylene oxide produced, about two tons of byproducts are created. A direct method using a catalyst would be a game-changer—often referred to as the “holy grail” of catalysis. Previously, copper was known to act as a catalyst, but it tended to oxidize, losing its effectiveness. Now, researchers have found a way to reverse this oxidation using light. By tweaking the atomic structure of copper and exposing it to white light, they managed to keep it in a metallic state, significantly improving its performance. Marimuthu Andiappan, a graduate student and lead author of the study, explained, “Metallic copper has a special electronic structure that allows it to activate a shorter pathway for the reaction.” Unlike copper oxides, which break down propylene or form unwanted byproducts, metallic copper promotes the desired reaction efficiently. The team tested their approach by creating copper nanoparticles about 40 nanometers in size, mixed with silica. When exposed to light, the copper remained in a metallic state, allowing over 50% of the propylene gas to convert into propylene oxide—compared to just 20% in the dark. “This is the first time we’ve seen light reverse metal oxidation,” Andiappan noted. The light helps release electrons from copper atoms, breaking the bond between copper and oxygen. This could lead to a much cleaner and more sustainable way to produce propylene oxide. “In theory, we could enhance the light intensity using mirrors,” he added. While the research is still in its early stages, the implications are huge. Linic said, “We’re just scratching the surface. Light could enable chemical reactions that were previously impossible.” This discovery not only brings us closer to greener industrial processes but also opens up exciting possibilities for future advancements in chemistry and materials science.

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