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Analysis of the damage of segment bearing
Source: China Bearing Network Time: 2018-06-27
| /*250*250 was created on 2017/12/25*/ var cpro_id = 'u3171089'; |
1. Uneven distribution of load: 1) The error of the coaxiality of the roller is large. The coaxiality of the roller is low during the grinding process of the roller; the tortuous amount of the roller will be aggravated during the process of pulling the steel; after a long time operation; the single roller is overloaded Work; make it damaged; together, it will also cause the slab to present quality problems such as bulging and bulging. 2) Large error in centering gap. Single-piece alignment; single roll surface and sample gap value (centering gap) It is the upper limit of the specification; the gap between the other rollers is the lower limit of the standard value; this roller is higher than the other rollers; the horizontal error of a single roller is large when centering; the high bearing receives a large load; the long time operation may be Overloading causes the bearing to be damaged first. 3) The bearing radial clearance is not uniform. The bearing clearance on the same roller is too different; the bearing on both sides of the roller is not uniform; if any of the above factors are present together; Increase the damage of the bearing.
2. The influence of radial clearance: the size of the clearance directly affects the load distribution, oscillation, noise, wear, temperature rise, service life and mechanical operation accuracy of the rolling bearing. After the analysis of the damaged bearing, it is considered that the bearing clearance is not large. Suitable is another element that forms bearing damage.
3. Smoothness is poor: 1) Smooth grease supply method is not suitable. The smoothness of rolling bearing is mainly to reduce the conflict resistance and reduce wear; also has the effects of vibration absorption, cooling, rust prevention and sealing; however, too much fat is easy to cause conflict heat; affect the normal bearing Operation. When the segment is used in the field, the smooth grease supply is long; the frequency is small; the bearing is first full of grease operation; the latter is less fat operation; there is no outstanding smooth condition for the bearing. 2) The oil number is not correct, causing glycerol blockage. Winter After repairing the segmented segments, the problem of dry oil blockage appears after the line is put on for a while; the reason for the analysis is that the north is cold in winter; the smooth grease is added; the transportation resistance is added.
4. Dust and other pollution lead to bearing damage: 1) The seal layout is not perfect. Analyze the bearing seal layout (pictured) and the site environment; find that the seal is not suitable; the single lip skeleton oil seal on one side of the roller is dust-proof; There is a problem of leaking impurities, and the slag and dust are simply stacked on this side; the bearing simply brings impurities into the bearing during operation and maintenance, and the impurities are introduced into the bearing. 2) The process of introducing impurities. Because the smooth grease is unhygienic And the repair process does not meet the requirements of the sanitary device bearing; incurs bearing bearing disease on-line operation; the introduction of impurities in the bearing must not reach the extra life.
Treatment method:
1. Uniform load: before the device; accurately measure the coaxiality of the roller and the value of the bearing clearance; select the roller diameter to be placed on a sector, and select the device with the closest clearance to the same roller when the bearing is mounted, the alignment accuracy Increase to within ±0.05 mm; the level of the same roller is controlled within 0. 05mm.
2. Reasonable selection of bearing radial clearance: Replace the original 3-stage clearance bearing with a 4-stage clearance bearing; the radial clearance is added 0. 045mm.
3. Choose a reasonable smooth method: 1) Change the on-site smooth grease supply method. When the segment is used in the field, the smooth grease supply method is changed to a short time; the multi-frequency method avoids the conflict heat generated by too much fat; affects the normal operation of the bearing .2) Different types of smooth grease are used according to different seasons; smooth grease used in the repair process is selected as 0# urea-based smooth grease in winter; 1# urea-based smooth grease is used in summer to reduce winter dry oil resistance; summer Dry oil easy to lose puzzle.
4. Ensure the bearing work environment sanitation: 1) Improve the bearing seal layout. Change the single lip skeleton oil seal to the double lip skeleton oil seal; and the main lip is the back-to-bearing device; the main lip completes the effect of obstructing the entry of dust on both sides; the secondary lip can To avoid the loss of excessive smooth grease. 2) Strengthen the oil to repair the process. Replace the filter element of the oil filter regularly; every exposed pipe joint is wrapped in the repair process; avoid dust and other impurities. Pipeline; device bearing process in strict accordance with bearing requirements; sanitary devices.
After the implementation; in 2008, the number of downline segments was 28; the share of bearing damage was 17.86%. The average life of the drawn steel was 129.89 days. The repair cost of a sector was about 125,000 yuan; After the total savings of repair costs of 287. 5 million. Together reduced steelmaking stop maintenance time 4140 minutes; reduced steel loss of 82.80 million; annual induction benefit of 3,370,000 yuan.
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