It opened up the bottleneck of automated production line
Yesterday morning, in the factory of Huide Company, a 14-meter "iron frame" showed his "stunts" to the onlookers: one boom moved up and down along the iron frame and panned for a while. About 10 minutes later, an ink-colored "iron shovel" sandwiched on the two CNC machines completed the "gorgeous turn" and turned into a twilight "round iron column". And next to it, no worker came forward to "help".
“The round iron column that everyone sees is the key component of the tractor 'differential housing', and the processing accuracy can be measured by one thousandth of a millimeter.†On-site, the main technical person in charge of the project is the associate professor of the College of Mechanical and Electrical Engineering, Henan University of Science and Technology. Su Jianxin introduced to the public that the truss robot can not only greatly improve the precision of the processing, but also save a lot of manpower. Taking this as an example, after the introduction of the truss robot, on the basis of reducing one machine tool, the working time was compressed from the original 20 minutes to 10 minutes. The emergence of truss robots has made the production workshop less human, and even unmanned production has become a reality.
“Many companies have already adopted the 'pipeline' method in production, but the manual operation relied on the upper and lower parts of CNC machine tools is still a 'bottleneck' for fully automatic production. This robot can realize multiple machine tools. Inter-network communication, automatic feeding of CNC machine tools, forming an unmanned automatic processing line." Deng Yuzhong, dean of the Mechanical and Electrical Engineering Institute of Henan University of Science and Technology, explained this to the robots. The meaning of the robot.
Local production significantly reduces the cost of introducing peripheral machinery manufacturers
What is the significance of the successful development of truss robots for the development of equipment manufacturing in Luoyang? Xu Zhiming, general manager of Huide, said that the core technology of truss robots was in the hands of some companies in Japan, South Korea and Germany. In recent years, although domestic companies have been involved, there are only a handful of manufacturers engaged in the production of this project compared to the huge market for truss robots. Because the foreign manufacturers engaged in the research and development of this technology are mostly "born" of machine tool manufacturers, they tend to "package and sell" technology and equipment when the project technology is exported. When manufacturers introduce technology, they face "high price and single purchase method". Dilemma.
“After achieving independent research and development, the introduction cost can be greatly reduced, and a rough estimate can save more than 50% of the funds.†Xu Zhiming said that this allows manufacturers engaged in machining to have more choices. Especially for manufacturers around Luoyang, not only can enjoy lower introduction prices, but also enjoy more convenient after-sales service and technical support.
Industry, university and research combine to develop the high-end equipment industry reserve
The “Turbo Robot†project was established in 2014 by the Luoyang Science and Technology Bureau and provided R&D funding support. It took less than two years from R&D to the release of the results. Ren Changshan, director of the Science and Technology Bureau of Luoyang City, introduced that each year the Science and Technology Bureau will screen some research projects of “production, study and research†and provide financial support.
"Enterprise technology innovation often faces the dilemma of insufficient professional and technical reserves. On the other hand, the school's scientific research results cannot be translated into actual production and it is difficult to land." Ren Changshan said that in order to solve this 'dilemma', "the government encourages The model of “directing, cooperating with schools and enterprises†will play an increasingly important role in the future.
According to Xu Zhiming, Huide Company plans to use it for 5 years to reach an annual production capacity of 22 million yuan for truss robots and components, and realize profits and taxes of 5.5 million yuan. Huide Company is a microcosm of Luoyang's development of robotic intelligent equipment manufacturing industry. According to the “Strategic Outline of the Construction of Zhongyuan Economic Zone Deputy Center City†formulated by Luoyang City, Luoyang will strive to realize the main business income of the city's robot and intelligent equipment industry by 2020. It has reached 120 billion yuan and the average annual growth rate has remained above 30%.
“As an important manufacturing base in the central region, Luoyang City regards the robot industry as a new engine for accelerating transformation and upgrading.†Chen Xiangping, member of the Standing Committee of the Municipal Party Committee and deputy mayor, said that Luoyang has established a strategic alliance for technological innovation and established the robot and equipment manufacturing industry. The expert database, and launched the implementation of the three-year action plan and industrial cluster introduction and cultivation program, successfully introduced the Institute of Automation of the Chinese Academy of Sciences, and determined the industrial layout of “one base, two parksâ€. At present, Luoyang has more than 60 R&D and production enterprises of robots and intelligent equipment. Last year, the main business income was 52 billion yuan, a year-on-year increase of 30%.
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